Start Your Own Etsy Shop with Unique 3D Printed Coasters!

Start Your Own Etsy Shop with Unique 3D Printed Coasters!

Table of Contents:

1. Introduction
2. The Evolution of 3D Printed Infill
3. Designing Hexagon Tiles in Fusion 360
4. Using Plywood Sheets for Coaster Borders
5. Choosing the Right Resin for Protection
6. Cutting the Hexagon Bases with CNC
7. Varnishing and Staining Options
8. Pouring Resin into the Coasters
9. Allowing the Resin to Settle and Dry
10. Buffing the Coasters for a Smooth Finish
11. Branding the Coasters with a Logo
12. Selling the Coasters on Etsy
13. Conclusion

The Versatility of 3D Printed Infill: Creating Functional and Beautiful Coasters

Introduction: 3D printing has revolutionized the way we create various objects, from prototypes to functional parts. One component of 3D printing that has undergone an interesting transformation is infill. Traditionally used to provide structural support within a print, infill has evolved into a visually appealing element in recent years. In this article, we will explore how to create functional and beautiful coasters using 3D printed infill.

The Evolution of 3D Printed Infill: Infill, once considered a hidden component of 3D prints, has now become a mesmerizing feature. Instead of solely focusing on structural integrity, designers now aim to showcase the inner beauty of the print. With the ability to select different infill patterns and densities, 3D printed infill has become an artistic element that enhances the overall aesthetic appeal of objects.

Designing Hexagon Tiles in Fusion 360: To create the coasters, we will use hexagon tiles designed in Fusion 360. These tiles are simple yet elegant, adding a touch of sophistication to the final product. By adjusting parameters such as thickness and infill percentage, we can achieve desired outcomes and create visually stunning coasters.

Using Plywood Sheets for Coaster Borders: To create the borders of the coasters, we will repurpose 10mm plywood sheets. By cutting them into thin strips, we can easily create a frame-like structure that will contain the hexagon tiles. This cost-effective approach ensures that materials are used efficiently, reducing waste and keeping the production process simple.

Choosing the Right Resin for Protection: To protect the 3D printed infill and add a glossy finish, we will need to apply resin to the coasters. Craft resin is a suitable choice as it offers both protection and visual enhancement. By carefully applying the resin, we can create a smooth and durable surface that will withstand everyday use.

Cutting the Hexagon Bases with CNC: To achieve precision and consistency in cutting the hexagon bases, a CNC machine can be utilized. By creating a single large plate with hexagon outlines, we can easily cut multiple bases quickly and accurately. Finishing touches can be done on a belt sander to ensure a smooth surface.

Varnishing and Staining Options: After the cutting process, the coasters can be varnished to enhance the natural color of the wood. Additionally, staining the coasters with different colors can add a unique and personalized touch. Experimenting with various finishes can result in visually striking coasters that cater to diverse tastes.

Pouring Resin into the Coasters: Once the coasters are prepared, we can mix the resin and pour it into the designated areas. Careful measurement and pouring techniques ensure that the resin distributes evenly, creating a consistent and professional finish. The curing process is crucial, as it determines the final clarity and durability of the resin.

Allowing the Resin to Settle and Dry: After pouring the resin, it is essential to allow it to settle completely. This process usually takes several hours to overnight. Once dry, any imperfections can be buffed out, leaving a flawless surface. This step ensures the coasters' longevity and maintains their visual appeal.

Buffing the Coasters for a Smooth Finish: To remove any imperfections caused during the drying process, the coasters can be buffed. By carefully sanding and polishing the surfaces, we can achieve a smooth and glossy finish. This step is vital for creating a professional-looking product that customers will appreciate.

Branding the Coasters with a Logo: To add a personal touch and establish brand identity, we can include a logo on the coasters. This branding step allows for customization and makes the coasters unique. By utilizing techniques such as laser engraving or custom stamps, we can create visually appealing and marketable products.

Selling the Coasters on Etsy: Once the production process is complete, the coasters can be listed on platforms such as Etsy for sale. With their functional and aesthetic qualities, they are sure to attract potential buyers. Focusing on cost-effectiveness and materials that are environmentally friendly can contribute to the success of selling these coasters.

Conclusion: 3D printed infill has evolved from a structural necessity to a visually captivating element in the world of 3D printing. By harnessing the potential of infill and combining it with other materials and techniques, we can create functional and beautiful coasters. The process outlined in this article showcases how creativity and innovation can transform mundane objects into works of art. Whether made for personal use or commercial endeavors, these coasters are sure to leave a lasting impression.